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SIGMA MIXER:
Specially designed Mixer for top performance with utmost safety, Mainly used in the mixing of viscous, fluids and semi solids of medium and high density ingredients in manufacture of Toilet soap, Detergent cakes, Pigments, Clay Coating, Food product, Pharmaceuticals and numerous other products for all classes of hard or soft nature.
This mixer gives combined triple action stretching, Mixing and tearing action. Mixing is accomplished for complete dispersion by pressing the material against the wall of trough. As the mixer arms rotate they tear the loose portion of the mass in the mixer and carrying to those portions to other parts of the trough, thus re-distributing the contents. The correct pitch of 'Z' blades provides effective movement of the material from each end of the trough to its centre. After completion of mixing, the discharge of the material can be carried out by numerous methods like tilting the trough manually or automatically and bottom discharge by providing the bottom opening.
Available in the capacities of 25 to 2000 Ltr. and above depending on the density, viscosity and moisture of the material
DUPLEX VACUUM PLODDER:
The modern Toilet Soap manufacturing facilities uses a Duplex Vacuum plodder for final refining, compacting & air free extrusion of a continuous bar. Duplex vacuum Plodder consists of two plodders mounted in tandem and connected by a vacuum chamber. Their preliminary stage serves for the final refining of the product through refining screens of various mesh and forces the soap mass through a perforated disc transforming the mass into noodles in any length and thickness.
The noodles fall into the vacuum chamber, where they are taken up by the main extrusion worm, again compressed continuously and then extruded in the form of bar. Worm cylinder is equipped with cooling jackets. The vacuum chamber is heated to prevent condensation and vacuum pump is used to generate vacuum in the vacuum chamber. End of the conical head is heated electrically under the control of a temperature regulator to get glossy surface on the soap bar.
ROTARY DISC CUTTER / CONVEYOR
Rotary Disc Cutter is used to cut the extruded bars that come out from the conical mouth of a Plodder in equidistance. It is placed in front of the mouth of Plodder and its disc rotates at an RPM matching with the plodder RPM. This is applicable for any size of Plodder in any capacity.
ELEVATING CONVEYOR BELT
To transfer the product from the low level outlet of one machine and convey it to the high level intake of the next machine.
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